Il Tempio dell’Edonismo

- Hanno detto: “Conservazione” -

 

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Tin Storage

1 ~ Should I pop my tins and seal the tobacco in another container?

This is actually two questions in one. The hidden other question is, "Does tobacco age as well if I just re-seal a tin and hide it away for a while?" These results surprise people new to the world of quality tobacco aging. Mr. Pease elaborates:

Open tins dry out quite quickly, actually, which is not necessarily a bad thing if you are smoking it (some of us prefer out tobacco in the dry range of the spectrum), but a terrible thing if you are aging it. Part of the process seems to rely on a sealed environment, in my experience.

GL Pease, 1998-07-09

Tinned tobaccos have a distinct advantage over "bulk" tobaccos when it comes to aging, providing you don't open the tin. The *lack* of oxygen exchange is actually beneficial to some of the organic processes which are responsible for the "aging," and, as long as the tins are stored in cool, dry location, you don't ever have to worry about the condition of the contents.

GL Pease, 1999-01-14

Once a tin is open, store it in a cool place, sealed as best you can seal it. [Aging is] an amazingly complex medley of carefully choreographed chemical and microbial dances. But, the bottom line is, when you open the tin, it's over. Other changes will take place, but it's never going to be the same again.

GL Pease, 2001-10-17

 

 

2 ~ Does the aging process continue after I open a container?

A topic mentioned briefly above, but which deserves elaboration. Not all aging is equal, friends! Thus:

Once air is reintroduced, the anaerobes snuff it. If there are endospore forming, they'll sprorulate, and the process *could* conceivably be restarted, *if* the correct environmental conditions were made present. But, one of those correct conditions is the absence of oxygen. So, either the tin would have to be fully evacuated, or some aerobic bacterial process would, once again, have to consume the O2 that is now in the tin. It's all a delicate dance of tiny life forms. Once you mess up the ecology that's been carefully crafted over thousands, even millions of generations of bacteria, it's tough to get it back "the way it was."

GL Pease 2001-10-17

If you buy tobacco with significant age already, the picture changes. As soon as you open that tin, or high-barrier bag, you introduce significant changes to the environment within the container. From that point, all bets are off. Perhaps I shouldn't say that the blend will no longer age, but it will age differently from that point forward.

GL Pease, 2003-10-28

The aging process is a series of both biological activities and organic reactions, some of which can be very slow. Many of reactions tend to happen sequentially, so once the environment is radically changed by introducing fresh air, all bets are off. Further, all those lovely aromas that emanate from that freshly opened tin are volatile organic products that, once shared with the angels, is lost and gone forever. There's no way to reverse time and return things to the original state. Once you open it, smoke it. It will certainly change, but it will not likely improve in the same way that it will once it's sealed up.

GL Pease, 2003-11-11

 

 

3 ~ Once I open a tin, what are some good short-term storage options?

An issue that can be of considerable import to those who don't smoke at a heavy pace, or who have a lot of irons in the fire simultaneously.

I have found spice jars to be excellent containers for small amounts of tobacco. I'd recommend small mason jars for storage, but once you open the mason jar, put it into a spice jar. Many of the spice jars that you can buy from kitchen stores have a little plastic shaker lid with a mylar-type liner inside. I keep these in place. Very convenient, inexpensive, easy to organize and store, and they seem to hold around 5 bowls' worth.

inquisitor, 2004-10-12

Once [a container of tobacco is] opened, there are many options for storage, but, ideally, it should be consumed within a month or two of opening.

GL Pease, 2003-05-06

I always transfer open tins to half pint mason jars, then label the top. These make for excellent storage, and they are easy to stack.

Joe LaVigne, 2003-11-01

An opened tin is good for a few days (maybe, in the Mojave Desert) to a few weeks, and maybe several months if relative humidity is high in your area. But don't count on much more than a few weeks.

James Beard, 2001-02-04

Round tins with screw-down lids can stay fresh for many months if the lid has a rubber/plastic gasket and you make sure to tighten it properly. Mac Baren and JF Germain tins have the right kind of gasket, and I have kept those tobaccos fresh for up to a year when I screw the lid down tightly. Tins with plastic pop off lids, such as McClelland's, Rattray's and GL Pease, will not stay fresh very long, maybe a month or two at best. Either smoke these quickly or transfer the contents to bail-top jars. Rectangular tins are the worst since their lids can't be tightened. A few weeks after being opened, you'll find these tobaccos completely dried out. I store rectangular tins in ziploc freezer bags, even for very short term storage.

Tim Parker, 2003-11-01

There are volatile components that dissipate to the air if not contained, and, once gone, they're never coming back. When I open a tin of something I'm not going to smoke fairly quickly, I usually either put the contents in a canning jar for longer term storage, as has been suggested, or at least, in heavy zip-locks if shorter storage is likely.

GL Pease, 2002-07-01

I have solved the problem [of too-dry tobacco] by using small plastic bags. If I leave the tobacco uncovered in the tin, it will dry up, especially the tobaccos that are moistened only with water. So when I open up a new tin I always put the tobacco in a plastic minigrip bag, press the air out and the I put it in the tin.

Jari, 2002-06-29

A simple way of keeping tinned tobacco moist for a short period of time is to place a small plastic sandwich bag over the open tin and then screwing the lid tightly down over the bag.

Max Kama, 2004-01-06 (via email)

Most of the round 50gm tins do an admirable job of keeping blends fresh. I have an opened tin of Gordon Pym that's been in very good shape since 1999 when I bought it (I smoke primarily virginias). Of course, some don't seal as well as others, especially the rectangular tins that many flakes come in. A very effective solution, I've found, is to wrap the tobacco and paper liner in a plastic sandwich bag, close the lid as tight as possible, and then put the whole tin inside one or two freezer-grade zip-lock bags. I've found that this method will keep the tobacco in very acceptable condition for over a year. With the Rattray's 100 gm tins or the McClelland tins, just transfer the tobacco to a zip-lock bag and put back in the can.

Clifford W. Woodward, 2005-08-21

 

 

4 ~ Can rust or corrosion be a problem for metal containers when cellaring over the long-term?

The short answer is "yes".

I recently opened a jar of tobacco that I had canned last year. I had an impossible time getting the outer ring to unscrew, and eventually had to cut it off with wire snips. When I did, I discovered that the reason it wouldn't come off was because it and the inner lid had rusted together. I guess there had been some water left inside the ring from when I washed it beforehand.

The lid had not rusted all the way through, since it had been sealed only 12 months or so. Had I been more patient, however, and let it sit for several years, I suspect the rust might have eventually eaten through the lid. I always dip the top of my jars in paraffin, though, so I guess even then it wouldn't have done too much damage. A good point to remember in the "to wax or not to wax" debate, I suppose.

Joe00637, 2004-12-10

My tins are internally coated, as are most tobacco tins. The rust problem is generally a result of the tins being stored in a humid environment; they rust from the outside in. I've had very few tins rust from the inside, though it's not unheard of, and even a good coating can fail occasionally.

GL Pease, 2004-08-27

Some tins fare better than others. The worst tins seem to be thin aluminum ones, whose side walls can become perforated with little pinholes from corrosion far too easily. The next most likely thing to be effected is aluminum pull-tops. Examine these frequently for signs of damage, which will normally first appear as a white powdery area. If you see a problem area, wipe it off with a damp cloth, and keep a close eye on it. If you shake and tap on a tin, and it sounds dry inside (I don't know how to really describe this, but there is a difference in the way dry tobacco "sounds" when it's dry...) it would probably be best to transfer the contents into a glass container immediately. You'll lose some of the "bottle bouquet" of the sealed tin, but you'll save the tobacco.

GL Pease, 2000-06-23

The rust won't hurt you, but it will impart an unpleasant taste and smell to the tobacco, if present in sufficient quantity.

GL Pease, 2002-11-23

 

 

5 ~ Can I store tobacco containers in a freezer or refrigerator?

A topic which makes some people scratch their head. Nip this one in the bud! Remember, we're not talking about preserving tobacco, but aging it. Would you freeze wine?

No need to freeze tobacco. [...] Freezing *might* damage the cell structure of the leaf, if the temperature is low enough. The things you want to avoid are hot and cold cycles (can damage the integrity of the tin's seal) and excessive humidity, which can rust some tins.

GL Pease, 1994-12-27

Do NOT store tobacco in your fridge or freezer [in a non-airtight container]. One of the purposes your fridge serves is to remove moisture from the air inside of it. You will end up with dry tobacco.

Michael D. Lindner, 1999-02-12

Storing in a refrigerator is not a good idea unless you have absolutely air-tight bags to contain the tobacco. Tobacco will readily absorb aromas and flavors from anything in the area, and in a refrigerator there is a lot of stuff in the area that you might not want to taste in the tobacco.

James Beard, 1996-09-08

[In a freezer,] the moisture in the tobacco will become ice. When water becomes ice, it expands. When it does this, it destroys the cellular structure of the tobacco. This must have an influence on the character of the smoke.

Sailorman Jack, 2004-01-04

 

Bulk Storage

1 ~ Generally, which storage containers should be used for aging?

This is a critically important topic. I took some editorial license here and separated out Mr. Pease's findings into this first "general" question because I believe that they deserve to frame the discussion which follows.

I recently completed an experiment wherein the same tobacco was cellared, after blending, in heavy bags, glass jars and sealed tins. There is a slight, but perceptible difference between the tobacco aged (a mere 6-months) in the jars and in the tins, but a distinct difference between the bagged tobacco and the other two samples. This supports a theory which I have posited in the past that gas exchange is not advantageous to long term aging. The tinned/jarred tobacco had become much richer, with a lovely complexity not found in the bagged sample, even though the bagged sample had not lost significant moisture.

These results demonstrate that plastic bags are not optimal for long term storage or aging of tobacco, but that canning jars are nearly as good as tins, as long as they are left sealed, and in an environment which is not hostile to the contents.

In any event, use quality jars with good rubber seals. These seals do have a limited life expectancy, but that life is several, if not many years. I recently bought a couple of antique jars, and while I have no idea how old the rubber seals were, they were quite brittle and useless as seals. I've kept some tobacco in modern jars for upwards of 7 years, with no sign of deterioration of the seals, so good quality rubber will last at least that long, if kept in a cool location. High heat, extremely dry conditions and UV from sunlight are definite no-nos.

GL Pease, 1999-05-04

For almost as long as I've been smoking a pipe, I've bought nothing but tinned tobaccos. I like aged tobaccos, and I'm too damn lazy to do anything else but cellar tins. I've certainly experimented with mason jars, and other types of containers, but for me, the 2-oz tin is the ideal package. If stored in a cool, dry place, it should keep the tobacco in perfect condition for many, many years. I've had tobaccos dating back to the 1940s, and they were delightful.

Jars certainly work great, as long as they are absolutely clean before you put the tobacco into them. If the tobacco is tinned, though, leave it alone. Why take it out of one sealed container just to put it in another?

GL Pease, 2005-08-20

 

 

2 ~ What kind of container should I use for bulk tobacco?

A perennial topic of discussion on ASP. A number of people have given their advice, and I replicate the best of it here.

When it comes to bulk blends the consensus seems to be to put the tobacco in an air-tight container. The main concerns here are to keep the tobacco from drying out and to avoid mold. Understand, that most "air-tight" containers are not completely air-tight, some air exchange will happen. Again this is where a proper environment (as mentioned above) will aide the process. I have also read that you should not give in to the temptation to open these containers during the aging process, doing so will prevent the magic that is "aging" and invite mold into the equation. If you wish to sample them at different stages, I suggest separate samples be put back for each stage that you wish to try them.

G. W. Fletcher, 2001-05-10

I've done some short-term experiments with various forms of packaging, and will say that tobacco that's been put away in heavy plastic bags for 1-2 years shows only a slight change, while the same tobacco, from the same batch, aged in tins had undergone significant change for the better. I'm quite convinced that sealed, non-permeable containers, whether tins or glass jars, are essential for proper aging.

GL Pease, 2001-01-18

If you buy fairly fresh tobacco, no matter what the packaging, break it up, and repack into sealed jars, you're good as gold.

GL Pease, 2003-10-28

Mason jars are the choice of many, many ASPers.

For bulk tobacco storage mason or Ball [brand] jars with good rubber seals work very well as they are air tight and keep the contents from drying out. I would suggest keeping the jar in a dark place (closet, drawer, etc.).

Bob Pelletier, 1997-11-23

I use Mason jars exclusively. I use the large ones (Quart) for ageing, and I usually put 8 oz in these. You could fit more with tight packing, but I like them at 8oz.

Joe LaVigne, 2004-10-11

Jars are a better choice, as glass is less permeable than any plastic. The best thing is to fill the jars nearly full, as minimizing the air will improve the aging. So, press that tobacco into the jars, and put those lids on tight! If you warm the jars before putting on the lids, it will form a slight vacuum, which is also beneficial, both to keeping the lids tight and aging the tobacco.

GL Pease, 1997-10-14

Glass is also kinda neat in that you can see how the color has changed over the years. The tobacco in the jar I'm referring to was golden brown when new, but now is almost black.

Greg Sprinkle, 1997-11-23

A reminder from Mr. Pease that some bulk containers from aging-sensitive producers will work just fine!

[The GL Pease 8oz] bags are designed for aging, and for storage, they will be fine for years, though for long term, I still recommend the tins, for a couple of reasons. First, the tins *may* age more quickly, in the same way that wine in fifths ages faster than wine in magnums. While I've done some testing of the bags, that testing represents no more than two years of aging.

Once you open the bag, the process pretty much stops. The bag can be resealed, and will hold the contents in good condition for a long time, but transfer to jars is probably the safest thing.

As an aside, I put some tobacco in one of these bags, folded it over several times, and taped it up, just to see what would happen. Even without a true seal, the contents aged, and were in perfect condition when I opened it 18 months later. It's a darn good bag.

GL Pease, 2003-02-11

 

 

3 ~ How well do bail-top jars work for long-term storage?

In addition to mason-type jars with their familiar two-piece lids, these kinds of cannisters have their own sets of advantages and disadvantages which have been thoroughly discussed.

I have a half dozen of these, that have held various blends for more than 6 years, without ill effect.

Terry Hagley, 2000-05-12

The bail top jars are better suited to being opened frequently since the gaskets on the canning jars are very thin. For long term storage I (so far) prefer the canning jars. I've had at least one bail top gasket split in many places (over time), and no longer trust them where I can't see them.

Fred Latchaw, 1999-08-21

I use the wide mouth jars that have large rubber gaskets and wire cages. Based upon my experience with some Gawith and Hoggarth Dark Birdseye Shag, tobacco is good for more than a decade in the aforementioned containers.

Irwin Friedman, 1997-11-32

I once did an experiment in which I took the same tobacco, tinned 2oz, put 2oz in a bail top jar, put a bunch in a double-thick, heavy plastic bag. The tinned and jarred tobaccos aged nicely after just six months, while the stuff in the plastic bag showed only the improvement one can expect from melding, even though the moisture content was unchanged.

GL Pease, 2001-07-04

One thing to keep in mind is that the rubber gaskets used with [wire cage] jars will deteriorate. If left alone, they'll probably last 20 years. If opened after about five years, the re-seal may not be reliable. The current rubber gasket material used for Mason jars seems to be a very durable rubber compound. I have some that are about 20 years of age and they're still functional.

Buddy, 1998-11-05

A comment on the bail top jars. I have been using them to cellar tobacco for the past few years. The tobacco I have stored seems to be picking up the smell of the rubber gasket.

Jim Kooy, 2000-05-08

There are a couple of different sorts of gaskets available, and I have noticed that some seem to possess more "rubber smell" than others. A couple of the jars I have have a silicone gasket which has little detectable aroma to it, though I don't know where these would be available individually.

GL Pease, 2000-05-08

 

 

4 ~ How well do vacuum-sealed plastic bags work for long-term storage? Why are vacuum-sealed tins different?

Now this... this has been the subject of much experimentation and debate over the years. Recently, debate has subsided more often in strong favor of the "aging needs air" contingent. Nevertheless, there remains a contingent of people who still have all that vacuum seal equipment laying around and use it to seal up their bulk. They seem to find it beneficial.

Fully evacuated plastic pouches: Up until about two years, these work fine at sealing the tobacco. However, minimal aging takes place, probably due to the lack of oxygen. The pressure compacts the mass into a fairly firm block, nothing like a real pressed flake, but pretty solid as the pressure continues over a period of years. I found the apparent effects of this "pressing" the best aspects of the method of storage. Unfortunately, somewhere between two and three years, enough H2O vapor escapes to begin a drying process, usually noticable around the edges of the tobacco mass, which begin to feel crispy through the plastic. Note that the vacuum remains tight--the plastic used apparently passes H2O more easily than O2, N2, or other atmospheric gasses. Bottom line: not recommended if you want to age the tobacco. I recommend double bagging and double sealing.

Toren Smith, 2001-07-25

No problems, just less real aging. Some air is necessary to start the whole process off. It's been shown that sucking out the air will "preserve" the tobacco in its current state, and that little or no change will take place over time. So, while it may be fine for storage, it's not going to provide the advantages of age. Toren's experiments, interestingly, also demonstrated that vacuum sealed tobacco can dry out, while still maintaining the seal! Apparently, the plastic used in the vacuum sealers is somewhat permeable to H2O, but less so to atmospheric gasses. Different materials provide a good barrier to different types of molecules, while being permeable to others. Not knowing what material the bags are made from, I can't comment on why this happened, but Toren's experimental methods are quite sound.

GL Pease, 2001-08-16 (revised 2003-12-23)

Vacuum sealing is a bad idea. (I read an ancient Rattray's catalogue on tobacco, in which was presented a short discourse by Charles himself. Old Chuck had some pretty strong words to say against vacuum packing, and experiments conducted by myself and others, notably Toren Smith's recently published findings, bear this out.)

GL Pease, 2001-08-15

There is a difference between an air tight tin and a vacuum sealed bag with all the air evacuated out. A sealed tin still has a small amount of air left in it. This allows the tobacco to age; the chemical reactions that take place in aging require some air to get going. A plastic bag with all the air removed will not have enough air left for the reactions to start.

Mark Hogan, 2003-05-21

The vacuum used to seal tins is minimal. Foodsaver type vacuum pumps are quite weak, but they do a very good job of evacuating a great deal of the air from the bags they use [which therefore prevents substantial aging from occuring].

GL Pease, 2003-07-06

None other than Charles Rattray himself first wrote, in his "Disquisition for the Connoisseur" that vacuum sealing tins is NOT ideal. Prior to the more recently common flat tins, such great old brands as Balkan Sobranie, Rattray, McConnell, Drucquer & Sons, and many others were put in tins similar to what we use today. All the old knife-lid tins were sealed at normal atmospheric pressure, not vacuum packed. Still today, quite a few producers continue with the "old school" method of atmospheric sealing. Vacuum sealing is the new fangled method that is done by producers who rely on assembly line techniques to speed production and reduce costs.

I've explored the virtues of aged tobaccos throughout my 25 years as a pipe smoker, having been introduced to aged tobacos by Robert Rex during my pipe smoking infancy. While many wonderful experiences have come from well-aged tobaccos vacuum-sealed in hockey puck tins, the most memorable have always come from the old-time, "conventional" containers. Vacuum sealing is certainly not necessary, and I'll stick to the notion that it is not ideal. After all, who am I to argue with Chas?

GL Pease, 2005-04-18 on Knox Cigar Boards

Vacuum sealing, while quite popular, is simply a waste of time, and may actually be detrimental to the overall aging potential of the tobacco. Certainly the plastic materials that are used with home-vacuum sealers are NOT high-barrier films, and while they'll keep most of the water in, they'll let much of the goodness out.

GL Pease, 2005-08-20

 

 

5 ~ How well do commercial opaque tobacco pouches work for long-term storage?

Not many high-grade, cellar-worthy tobaccos are sold in this form (in the USA, anyway) these days, but it's an interesting question.

I have some english blends that are 5 yrs old in pouches and they are fine.

Ben Ciccarelli, 2005-04-05

The other evening, I opened a sealed pouch of vintage Amphora which has to be at least eight years old. This is the old Amphora pouch prior to the USA ban and it was just slightly dried. It smoked wonderfully.

Fleep, 2005-04-05

The problem with pouches is they are not completely air-tight.

Whether the tobacco will dry out or not depends on the humidity where it is stored. If relative humidity is 65 percent or somewhere near that, the tobacco should not become dry out much. If you live on the edge of the Mojave Desert, you will likely have a problem unless your storage area is humidity-controlled.

The second potential (and often real) problem is that tobacco will absorb any aromas in the air that comes in contact with it. Pouches allow some ambient air to enter, and the tobacco will pick up whatever aroma is in that air. If you store a half dozen or dozen tobaccos in the same place, they will all acquire a little taste of all the others. And if the aroma in the area is not real tasty when mixed with tobacco, you will have a problem.

The Mason/Ball canning jar with a lid that will keep a near-perfect seal for many years is best for long-term storage.

On the other hand, there are a number of drugstore tobaccos that contain enough humectant they will never dry out, and the chemical flavoring is so stable and strong you will never notice admixture of anything short of skunk oil. It is not uncommon to read of someone "losing" a pouch of Borkum Rif or Amphora behind the couch for a decade, and finding it to be just as good (or as bad!) as when new.

James D. Beard, 2005-04-05

 

 

6 ~ Is there any advantage to storing bulk tobacco in one large container, or many small containers?

An issue of practicality, preference, and your puffing pace.

One of the reasons, probably the most important one, that I recommend smaller packaging for long-term aging, is that, in my opinion, the delicate flavours that result from the aging process begin to dissipate as soon as the package is open. Volatilization, oxidation, other chemical processes take place, and the stuff changes. My belief is that once an aged tobacco is opened, it should be smoked fairly quickly, to enjoy it at its best. So, buying the 8oz bags, breaking them up into smaller quantities, and sealing them in jars is a reasonable alternative to the tins.

GL Pease, 2003-10-28

Keep an eye on things once you put it up. Better to do lots of small jars than a few large ones, so you can taste them over time. Keep notes. You'll learn a lot about the aging process this way. It's great fun.

GL Pease, 1998-03-08

 

 

7 ~ I have a large pack of tobacco I would like to sub-divide into smaller containers. Should I do this sooner or later?

A fine question in the age of 8 oz. tins and bags.

Your best bet would be to re-package it now, as once you open an "aged" tobacco, the little biosphere in the package will be forever changed, and things just won't be the same afterwards. It won't be BAD, but it will certainly be different.

[Very occasional smokers] might even consider repackaging into smaller than 2-oz quantities. Personally, I find that aged tobaccos deteriorate rather rapidly once opened. Again, they don't get BAD, but they lose a lot of the beautiful aroma they've developed over the years. Personally, I have always found the first bowl out of an old tin to be the most delightful. (Others feel that even a well aged tin must breathe a little before it's smoked. To each his own.)

That said, the bags are actually quite good for storage, and for keeping the tobacco in good shape after you've opened them. Refold the top several times, compressing the leaf somewhat, and put a rubber band around the whole thing to hold it tight, or use a binder clip on the folded part of the bag. I've got a bag of Robusto from the first run that I dip into every once in a while. It's not the same now as a freshly opened tin from the same vintage, but it's still very nice.

GL Pease, 2005-01-07

 

 

8 ~ What can I do to prevent mold contamination when jarring my own bulk tobacco?

The dreaded mold! A lot of folkore surrounds this topic. Read the following responses and perceive some general guidelines. Some people have resorted to sacrificing chickens and goats, but the jury is still out on those "advanced" techniques. Meanwhile, the wisdom of ASP:

Mold spores are literally everywhere. Whether or not they begin to bloom is a bit of a mystery. I've lost a jar of Balkan Sobranie, some Penzance, a jar of Perfection and a tin of F&P Templar to mold. Just use very clean (boiled) jars and pray for the best. The only 100% sure way to get spore/mold free tobacco would be to use a heavy dose of gamma radiation, but it sounds a bit overkill. ;-)

Tapio Pentikainen, 2000-10-22

Actually, there are enough mold spores around that any tobacco not in an air-tight sealed container will have some in it. But mold requires free water to thrive. The spores can survive for eons in a dry environment, but they cannot grow. Just let there be free water (not chemically glomed onto something else) and the stuff flourishes. [...] I would suggest drying the tobacco until it is at the low end of the acceptable moisture range for you, and then store it far, far from your other tobaccos (just in case). It may be you will be able to smoke all remaining before the mold gets enough water to wreak havoc.

James Beard, 2000-07-26

Vinegar won't disinfect [jars]. It'll kill alkalophiles, in sufficient concentration, but that's just not enough. Try bleach. (Another reason not to use plastic containers - they'll hang on to the bleach "aroma," and be nearly forever tainted.) Just add a little bleach to your hot, soapy water, and wash with that. Rinse thoroughly, and allow the container to air dry. (The last thing you want is to transfer whatever is on that dishtowel to the jar once you've gone to all the trouble to make it disease-free.) The bleach smell will dissipate, and the jars will be quite mold-free. You could also heat-sterilize the jars, using a pressure cooker, but that seems like SO much effort.

GL Pease, 2002-01-11

Containers can definitely contain mold spores. Once mold is in a container it must be sterilized very aggressively. With glass containers its easier to accomplish. I would just toss a plastic container if it were me. Not worth taking a chance. They are more permeable, or absorb aromas and spores.

Terry McGinty, 2000-06-22

Propylene glycol will prevent mold growth. It's possible a small amount in distilled water will serve the purpose without affecting the smoking quality. I routinely use a very small amount when rewetting moistening disks, and I haven't noticed any bad effects in English-type blends.

Buddy, 1998-09-11

Everybody keeps blaming the climate at the point of storage for causing mold. Not so. While climate conditions can accelerate or discourage mold growth, the real question is how heavy a live mold spore burden the tobacco carries. Sterile tobacco will never grow mold, no matter what the storage conditions are. Most people do not store or handle their tobacco in such a place/manner that would introduce a lot of new mold spores, so my guess is that the spores are almost always already present when the tobacco is purchased. It also makes sense that people are reporting particular blends as being more suspectible to spoilage; between differences in final moisture content and handling conditions during production and packaging, you would expect that particular blends (and especially particular batches) would experiences more problems than others. You would probably find a good correlation with the geographic region and/or the particular wholesaler if you cared to do enough research. I smell a PhD thesis here!

L.M. Spitz, 2000-10-19

Too much moisture seems to be the culprit; that and being in an enclosed environment. I had mold in years past, but not recently. I am inclined to let my tobacs dry a bit if there is any feeling they are too moist. [...] Since I prefer my tobacco a little on the dry side, I have a habit of letting the tin set with the lid off for awhile before I put it in the humidor. Perhaps this helps. I think it is because mold was more a problem for me years ago, before I watched the moisture level.

Terry McGinty, 2000-10-23

Distilled water makes no difference. In fact, most municipal water is chlorinated to some extent, which MIGHT help to minimize mold. Did you get the tobacco too wet? Probably, but mold can even form on pretty dry substrates.

GL Pease, 2002-02-26

 Step 1 ~ Prepare the Jars

The upshot here is to use common sense and be thorough. Details follow.

 

1) Sterilize the jar (boiling works, but I just put it in the dishwasher at the highest possible heat). 2) Dry the tobacco to [your desired] smoking moisture, or just a tiny bit moister. 3) Put #2 in #1.

Inquisitor, 2000-10-26

Heat the jars in hot water (close to boiling but careful, boiling could crack the glass if you don't allow them to temper in the water properly), pour in the tobacco and then seal the jars. The heated jar will create a vacuum as it cools.

Jeff Schwartz, 2000-10-27

Put the stuff in the jars, after a through washing (the dishwasher works well, but run an extra rinse cycle, to rid the thing of any aromas from the detergent, and don't put the rubber gasket in there), and, assuming the moisture level of the tobacco is right to start with, it will stay right. Then, put the jars in a cool, dark place, and forget about them until you are ready to sample the delightful contents.

GL Pease, 1999-08-19

The jars should be sanitized before use--running them through the dishwasher is best, but if you don't have one, the usual techniques used for beer-making are fine. Also sanitize all surfaces and containers you'll be working with, and wash your hands well and often. Mold sucks.

Toren Smith, 2001-07-25

 

Step 2 ~ Pack the Tobacco

Both the condition of the tobacco and the method of packing can be important.

The tobacco should be moist. Not dripping, of course, but pop the lid on a tin of GLP tobacco and check it out. That's the way you want it. Water is as necessary as oxygen to the aging process, and you can always dry it out to your preferred level when you [open] the jar. [...] Don't pack it in too tight. Remember, oxygen is your friend in the aging process. I never pack it any tighter than I'd pack a pipe for smoking.

Toren Smith, 2001-07-25

I'm far from an expert, but in the short time I've been "canning" tobacco, I typically find I can fit about 1/2 as much tobacco as the jar size given (i.e. 4oz of tobacco in an 8oz widemouth jar).

Kip, 2004-04-26

The [2:1 ratio is] pretty close, though I've found the fit depends on the cut of the tobacco, and the humidity level. There are some tobaccos which, if I attempted to fit in that 2:1 ratio, would be way too tight. The good thing about wide-mouth canning jars is they are dirt cheap, and allow me to store bulk - purchased tobaccos affordably, yet they are nice and tight, and stay sealed forever, even if they are opened on a regular basis.

Steve Lawrence, 2003-04-26

How tightly you pack it seems to be a matter of preference.

I pack it tight. [With English blends] I will use something with a wide flat bottom to pack it tight as tight as possible. For VA flakes and such, I just stuff it as tight as possible but not so tight it ruins the flake. For the 6-inch flakes, I will fold a couple over length-wise and alternate packing the jar until its as full as it can get.

Michael Peebles, 2005-04-04

I gravity feed, and leave it loose.

Stephen Lawrence, 2005-04-04

I pack as tight as I can, not due to some belief that it affects the aging process, but because I have so much tobacco space is an issue.

Steven Fowler, 2005-04-04

I jam it in there, then use a can of butane to pack it down, re-fill, and repeat until I can fit no more.

Joe LaVigne, 2005-04-04

 

Step 3 - The Heat-Vacuum Method

After wide use in the community for many years, this method promises solid results if performed correctly.

You are going for a seal, not sterilization. You can use a shallow hot water bath to heat up the tobacco-stuffed jars or even a short time [15-30 seconds] in the microwave. The slight heating shouldn't seriously affect the tobacco, and all you need to do is create warm air in the jar so when you put the lid on, the warm air cools, contracts and seals the lid.

Robbie, 2001-06-08

The jar should be immaculate and dry when you put the tobacco in it. The tobacco should be of proper moisture content for smoking, or perhaps slightly on the dry end of the proper range. The seal on the lid should be in good shape. If you wish to "vacuum seal," prepare the jar by putting it in a pan of near-boiling water for maybe 15 minutes and then [fill with tobacco,] put on the top, and tighten well.

James Beard, 2002-01-29

My method that has worked very well, providing an air tight seal yet allowing for aging, is to store in mason jars, and then process in a hot water bath to seal the jars. I just put the jars in a pan of boiling water until the temp inside the jars is high enough to expand the air inside, then I tighten the rings on the jars and allow the jars to seal. There is a slight negative pressure inside the sealed jars, but there is still enough air in there to allow for aerobic aging. My Cajun Half and Half stored in this way keeps getting better and better with every passing month. The hot water bath also provides some light stoving to the tobacco.

Stephen E. Williamson, 2004-01-19

When putting the tobacco into jars, heat/vacuum sealing is not only not necessary, it's probably not optimal, as air is an essential component in the aging process. Just make sure the jars and lids are CLEAN, and seal-em up. To clean the jars, I recommend a couple drops of bleach along with hot, soapy water. Rinse them thorougly, and let them air dry, inverted, to minimize the risk of mold spores finding their way in. It may take a while for the bleach smell to completely leave the jars, so give them a sniff before you bottle up the baccy.

GL Pease, 2003-02-11

 

Step 4 ~ Apply Sealant for Extra Security (Optional, but Recommended)

Short answer: yes. Some people would make this an emphatic "yes!" But it's certainly an advanced technique, given the process.

Unevacuated sealed mason jars (bands/lid dipped in paraffin after sealing). This gave by FAR the best result, with excellent and sometimes surprising amounts of aging. A recently opened sample of McClelland 5115 smelled utterly delectable and smoked like a dream [after 3 years] -- it was *vastly* superior to identical samples packed on the same day using methods 1 [fully evauated plastic pouch], 2 [unevacuated plastic pouch], and 3 [evacuated mason jar].

Toren Smith, 2001-07-25

If you don't seal with wax you run the risk of air migration into (or out of) your [canning-style] jars. I use paraffin, which my local grocery stocks. It's cheap, fast and easy, and if I'm careful, it requires no cleanup.

Over the years, air pressure changes along with temperature changes can cause a vac-sealed jar to lose its seal. Gasses may be released by the aging tobacco that negate the vacuum; which combined with the above mentioned outside forces, may cause leaks. And if you're only relying of hand-tightened threaded seals, even with rubber gaskets, you're just asking for trouble. Why go to all the trouble to jar up tobacco for aging if you aren't willing to take the final step to be safe?

Tim Parker, 2003-05-29

As an alternative to the above, freevito recommends a certain kind of lid with a self-sealing agent:

Metal Lids with Plastisol Seals. Plastisol is a relatively inert, very forgiving material that will form an excellent long-term airtight seal without the need for additional sealing procedures.

I'm sure the paraffin procedure is very effective. In fact, it might even be necessary if you are using jars with rubber seals. However, if you use the stuff I've recommended, the Plastisol seals are all that you need. They will form a reliable seal without the need to take any additional steps.

The 6 oz. jars are perfect for storing the contents of a 50 gram or 2 oz. tin of tobacco. They make other sizes as well. Whichever sizes you get, be sure that you get the accompanying lids with Plastisol seals. They are the food-grade seals that ensure a positive long-term airtight seal.

freevito, 2005-12-16 (on the Knoxville Cigar Bulletin Boards)

 

Step 5 ~ Label the Jars

If you're going to go through the bother of labeling (and you should), use a good labeling scheme which meets your needs of today and tomorrow, after you've lost all your hair and half your marbles.

I write with an indelible marker on the metal lid.

Chris Keene, 2004-01-25

Economy Solution: Dymo Labelmaker - less than $10 for the little one. Fancy Shmancy Solution: Brother P-Touch Label Maker. Overkill Solution: Custom label stock for your computer printer. Affix label to jar and then stick in place with wide, clear shipping tape. I use the economy solution for baccy jars. The labelmaker material sticks to the glass like glue.

Tim Daneliuk, 2003-01-25

You need two things: 1) Sharpie marker, extra fine point. 2) Clear package tape. Write directly on the container's surface, cover with a patch of tape. Indelible markers only work on absorptive surfaces (cloth paper, etc.) - the ink will abrade / flake off glass or polished metal. The purpose of the tape is to provide a protective cover. Semi-caveat: Block print your letters, there is a tendancy for the ink to absorb into the tape adhesive over time, blurring the edges of your pen strokes. If you tend to print with a "small hand" you'll need to size it up a little. 3/16 or 1/4 inch capitals (proportionate sized lower case) done with a extra fine point are legible decades later.

Dave Keever, 2004-01-26

I print "labels" from my computer, then use packing tape to attach them to the jars. Works every time for me.

John Offerdahl, 2004-01-26

Instead of labeling the jars, I purchase small lightweight, cardboard tags (about $2-$3 for a 100), the kind with a looped string attached. I write the blend and date on the tag then loop the tag through itself on the lid, similar to attaching a luggage tag on a suitcase. This method works for Ball jars and should work for bail jars by attaching the tag to the wire on the lid. The string on these tags is long enough to hold the tag on the bottom of the 4 oz. jars when dipping it into paraffin if this is your method. The tag can be held on the side with your fingers for larger preserving jars. When cooled, I place the jars back in the original box (with flaps removed), placing the tags, face up, on top of the jar. This eliminates the need to remove each jar from the box to see what the contents are. One quick glance will tell me what's in a box of a dozen jars. I stor my tabaky in an old, four drawer file cabinet.

If you are sealing the jars with paraffin, writing or affixing anything to the slippery wax becomes problematic. If you are not sealing the jars with paraffin, then writing on the lids or using an Avery label of the appropriate size would work just fine.

Mark Z., 2004-01-26

Whenever I buy a pouch of tobak, I transfer it immediately to a clean mason jar and cut out the logo from the pouch which I tape it to the front of the jar for identification. Not the classiest thing I've ever seen but it does the job admirably and very cheaply.

KMFDM, 1997-01-13

 

Complete Examples

Tim Parker's description:

After sterilizing and filling the jars, I screw the lids down firmly. Then I melt the paraffin wax in an old sauce pan. After the wax has melted completely, I allow it to cool somewhat so that it thickens a bit, at which point I invert the jars and dip them into the wax. The idea is to get the wax thin enough to easily cover the top of the jar, yet keep it thick enough so that it won't drip all over the place. Your aim should be to allow the wax to completely cover the top of the jar to a point well below the lid. After the wax hardens, I usually repeat the process, dipping each jar into the wax a second time to insure a good seal.

Afterwards, I apply self-stick labels to each jar noting the contents and date sealed, and put the jars back in their box, which then goes straight into the cellar. I store the excess paraffin wax in the same sauce pan that I use to melt it. The hardened wax can be kept indefinitely in the pan and reused many times.

When the time comes that you wish to open a wax sealed jar, I've found it's best to run the jars under the hot water spigot for a few minutes, which will soften the wax enough so that you can easily wipe it away or peel it off with a dishrag or paper towel.

Tim Parker, 2005-12-11

And Steven Fowler from a couple years ago:

After I fill the Mason jar with tobacco, I tighten the lid, turn the jar upside-down and dip the top (to just below the lid) in paraffin. I have had a couple of jars over the years where the top didn't seal perfectly. Of course, the tobacco will dry out. Also, it doesn't provide the anaerobic environment that facilitates the aging process. The tobacco inside is not affected by the paraffin on the outside. The paraffin is just insurance, and in most cases is not necesssary.

I melt paraffin in a double boiler and allow it to cool. Just before it turns solid I dip the lid under the paraffin. You can tell it's ready to become solid when the wax starts to turn opaque. When it's really hot the wax is tranparent. BE CAREFUL: PARAFFIN IS FLAMMABLE.

Heating the tobacco and jar in the microwave is not necessary. Simply, boil the jar for 10 minutes. Take the jar out of the boiling water with tongs and turn upside-down. The big drops of water will empty by gravity and the rest will evaporate in a few seconds. While the jar is still hot, stuff the tobacco in and seal. It cools within a couple of minutes. The cooling promotes a vacuum. Cool air takes up less volume than the previously warm air. Even after a few days, the lid of the jar is indented on top, due to the vacuum.

I know it sounds like a pain in the ass, but it's not that bad. Actually, I kind of enjoy it. It's become a ritual.

Steven Fowler, 2003-05-29

 

 

Cellaring

1 ~ What should I use as my actual tobacco cellar?

No, nobody has built an elaborate wine cellar-like to furnish your 200-2000 tin tobacco cellar. You may be horrified to learn that just about everyone (including the pros!) improvise. Witness:

As for storing unopened tins, I just pile them in a large plastic cooler, no humidification, in my basement.

JHowell982, 2001-02-26

I love my cellar - it's a large ice chest with a handle and wheels, like a wagon. I've moved twice since starting to collect and age tins, and it's been both rugged and temperature-stable. I only age tins and sealed bulks, so I don't need much more than that.

Mike Jacobs, 2001-08-22

My cellar consists entirely of cardboard U-Haul boxes, as well as the cartons the mason jars come in. I have boxes dedicated to tins of Pease blends, Rattray blends, Butera/Esoterica, and the rest.

Fred Latchaw, 2001-08-22

I keep mine in boxes in a closet.

GL Pease, 2001-04-03

I use coolers of various sizes and dimensions -- perfect accommodations for tins and bags of bulk. The coolers are kept in a closet.

Jeff Schwartz, 2001-04-03

When we built our house, we had one of the rooms converted into a den. The closest was converted into my "cellar" by placing a bookcase in it. Most of my jars are on this bookcase (around 40 or so bail tops) with the rest of the shelves stacked with tins.

Stanmed, 2002-02-05

I store my tobacco in a two door metal cabinet (typical storage cabinet like those used for office supplies). It is a cheap one from Office Max (US$100 or so). It has a lock to keep the kiddies out.

Charles Perry, 2004-08-02

Part of my cellar consists of a couple of CD/DVD racks purchased from an office supply store and one from IKEA. With a minimal amount of cannibalizing, I was able to "rework" them both to fit into the unused corners and wall space in my smoking den. They're ideal for both tin and bail-top jar storage, as the units are between 6" and 10" deep and the shelves are usually very adjustable, allowing for efficient organization. The IKEA "Billy" unit can be adjusted to perfectly fit the 1000 mll bail-tops sold at ebottles.com. As I keep about fifty tins open at any one time (I like variety), the CD/DVD rack is ideal.

I also was fortunate enough to purchase an old custom-built pipe cabinet that was made from a quality china closet; the bottom is home to about 250+ tins. Additionally, I also use the two deep bottom drawers of my desk as storage for the overflow (makes the desk smell great). "Out-Of-Print" tins are stored in an antique Pennsylvania Dutch inlayed box (10" X 12" X 18") and everything else goes into a metal two-drawer large-format index card filing cabinet.

And finally, I have my eye on a 1940's-era maple gun cabinet that, with the addition of some properly crafted shelves, could hold a couple of hundred tins.

Clifford W. Woodward, 2005-08-21

 

 

2 ~ What is the optimal environment for my cellar?

To the extent that we can control our environment, we should, is the upshot. Discussion:

Cool and dry is best. If you can keep it between 55 deg F and 70 deg F, you're doing well; perhaps a 65 deg F upper limit is better still.

Heat, despite the apparent popularity of some of the "Dashboard Stoving" techniques, is not your tobacco's friend. Among other things, you increase the probability that dormant mold spores will germinate. Freezing is also a bad idea.

Of course, moist environments will do nothing other than contribute to rust development, so dry is better. (Remember, the tins are sealed. Moisture inside the tins will stay there, irrespective of the external RH.)

GL Pease, 2005-03-29

If you are comfortable, the tobacco will be comfortable.

James D. Beard, 2005-03-28

The main concern is to keep them in an environment that will keep the tins from rusting. The idea is an environment that does not fluctuate in temperature or humidity.

G. W. Fletcher, 2001-05-10

The stuff should be stored in a cool, dry place. Dry is important. Tins, while coated on the inside to prevent rust from within, are susceptible to rusting from the outside in. There's nothing worse than opening a tin of something you've been looking forward to for years, only to find a dry, rusty mess inside. Rust does have a flavour of its own. It's terrible.

GL Pease, 2001-08-15

Cool, but not cold, storage conditions will allow your tobacco to mature in a slow, even manner. The proper range is slightly less than room temperature (55 F to 65 F) for slow, steady maturation of tobacco. Tinned tobacco that is stored at a slightly warmer range, say 75 F, will mature quicker with only a slight loss in the overall final product. Remember that heat is used with steam, some types of pressing and stoving of tobacco, but these processes are used during manufacturing rather than the long term maturation of the "finished product".

R.C. Hamlin, 1995 Pipes Digest

DO NOT put sealed tins in the humidor! Tins are actually made of steel, and pull-tops are aluminum, and corrosion is their worst enemy. I've lost some remarkable old tobaccos to the dreaded rust.

GL Pease, 1998-11-16

 

 

3 ~ I would like to stock up a cellar. Any good rules of thumb?

Mr. Folloder offers the definitive answer:

How big is your cellar?

Jeff Schwartz, 2000-10-28

Answers with more words, and possibly philosophies more easy on your bank account, follow.

As much as you can get my hands on, or at least as much as you can afford. [...] When I empty a tin, I don't open anything from the cellar, I order more; typically in a one-to-five relationship, where I buy one to open and five to stash.

Fred Latchaw 2001-04-03

Every time you buy a tin to smoke, buy one to "lay down" for a while. Better yet, buy two to cellar for a while, so you can build your sampling stash.

GL Pease, 2001-08-15

Might I make a tiny suggestion? Start to think of yourself as a "tobacco collector", and those feelings of mild trepidation you're having will be transformed into immense pride.

Mark Shelor, 2003-05-12

It took me a couple of years before I knew for sure which blends I wanted to cellar, and which blends cellar well. Until recently, I still had dozens of open tins - tins that eventually dried out as I began to smoke others regularly. I probably blew a few hundred dollars in tobacco over three years experimenting, but that's part of a hobby. I'm happy I found some personal favorites, and now I'm "investing" with a plan. I would have had no idea what to buy before I identified my ideal blends.

Mike Jacobs, 2001-11-19

My objectives are: 1) never smoke anything that's less than five years old, and 2) to hedge against discontinuation of my favorites. Hedging against inflation is a nice side benefit but there's also a lot of economic risk associated with it - I don't mind the risk, but for me the opportunity cost just about balances any likelihood of tin appreciation.

Mike Jacobs, 2001-11-17

 

 

 

4 ~ What's a good way to determine the age of the tobacco in my cellar?

Down this road lies obsessive-compulsive disorder. But at least you'll have good data!

For me, writing the date on the top of a jar, or a tin, is really just a way to keep track of stuff. I actually keep a log book of what I cellar, when I cellared it, where it came from, and eventually, when I dip into it, and how much (relatively) I have left in the tin/jar when I seal it up again.

FatMax, 2002-05-20

Buy twice as much as you smoke, and put the extra away in a closet. Label each tin with the date you purchased it, and realize that its age is indeterminate when you buy it. After a year, try some of your fresh stuff, which you have been continually smoking, and know and love, and some of the aged stock. Try again after two years. If you are a Virginia or Latakia mixture smoker, you'll be glad you did!

GL Pease, 1997-10-13

Make sure that you date the tins in your cellar with the month and year of purchase. This can be done by writing on the label or using a marker on the underside of the tin. [...] I would suggest that you month/year date all tobaccos you decide to cellar. [...] As a final step in tracking the progression of tobaccos that you cellar, you should keep a log. Your cellar log can be as simple as a 3x5 card with dates and tasting comments or as complex as you like. Your log should list the dates that you added to your cellar, by type and brand of tobacco. You will also find if very helpful to keep tasting notes based on either a point scale (taste, bite, sharpness, softness, sweetness, etc) or just a text based reaction to each tobacco as they mature. This written history will serve you well when you track the other tobaccos in your cellar. A cellar log will help you learn to recognize the progression of various types of tobaccos, especially those that you decide to add to your cellar selection in the future.

R.C. Hamlin, 1995 Pipes Digest

 

 

 

5 ~ Should I keep track of my cellar inventory?

Surprisingly few people seem to keep track of the contents of their cellar, for fear of cataloging the full range of tinned temptations available, which time has forgotten. Probably wise, I guess.

I started to do an inventory, once. Counting things, sorting things, putting things in columns is not something I'm particularly fond of, so after filling a couple pages of a legal pad with the miscellany, I gave up, and settled for getting a "feel" for what's stored in the cellar.

GL Pease, 2001-05-07

I have put together a Microsoft Access database with pictues of my pipes and information about them. I also have a section of the database for tracking the tobaccos I purchase as far as date, type, impressions, etc. I haven't maintained it faithfully, but can see the potential in it for someone so inclined.

Fred Langer, 1998-06-28

You may wish to check out the Online Pipe Tobacco Cellar developed by Ryan Vanderbijl and I.

 

 

 

6 ~ Besides aging, are there other reasons to cellar tobacco?

Yes, there are some people who seem to collect tobacco for other reasons. Weird, huh?

There is, to me, another compelling reason to have a tobacco cellar, and include in it blends that you enjoy but might not expect to do any more than taste at least as good to you as they do now: future availability and cost. Tobacco taxes seem to know only one direction-- up. There are a ton of new products on the market, and not all of them will survive. The return on investment from being in the pipe tobacco business has been deemed too low to justify staying in it in the past by some very prominent makers. Only a few years ago, things were disappearing right and left because of "bean counter" decisions. If the economy goes south, product liability insurance premiums go up, fashion trends change, whatever, then you will start to see those kinds of "bean counter" decisions being made again.

Daniel L. Merriman, 2000-10-06

If I find something I don't like, I cellar it. As tastes changes, what I don't like now may be quite enjoyable to me later. And if I don't change enough, the tobak may.

Bill Triplett, 1999-08-18

Some ASPers are convinced that tobacco is going to be increasingly regulated, taxed, or outlawed - and find this trend a compelling reason to cellar their favorite blends in quantity.

Maybe tobacco will be outlawed, maybe not. I'm not taking chances. Pick up a few years worth, whatever that means to you. If you smoke a pound of tobacco per year, hit your favorite shop and order 10-20 pounds of McClelland, Rattray, Esoterica, Dunhill, C&D, GLP, or whatever tobaccos you like. Seal them in some large mason jars. Worst case scenario is that you will have some primo tobacco to smoke in 10 to 20 years, or you will be able to pay for your kid's tuition [down the road].

Inquisitor, 2004-01-14

While a total [tobacco] ban in the US is possible, I think that the probability is very low. What does score a perfect 1.0 in probability is taxation beyond the reach of many of us. This is why I've curtailed buying pipes for the last two years and have been buying tobacco like it's going out of style - it is. After two years I've built up enough poundage to supply my smoking rate for about 10 years.

Dave Keever, 2004-01-14

 

Cellar Gallery

 

Bob (Budman)

 

 

Carlos

 

 

Robert Donnelly

 

 

Drew Mills

 

Jason Newquist (planetary)

 

Buddy Springman

 

"ufg8r93"

 

 

Indietro

 

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